The Henia1000™ has been designed to fill a gap in the market by producing a porous coating outside of the capabilities of a sintered coating. The Henia1000™ Titanium vacuum plasma spray (VPS) process can be applied to Ti6Al4V, CoCr and Zr-alloy substrates, which combines the biocompatibility of titanium with the excellent wear properties of cast cobalt chrome. This new generation of porous biomimetic titanium coating provides comparable strength, coating morphology and thickness to a conventional titanium sintered porous coating.